Data Centre Cooling Solutions

Hardware & Fabrication

Bespoke cooling hardware and fluid-management equipment, engineered and fabricated for data centre applications.

DC Cooling Solutions combine specialist cooling and fluid expertise with in-house engineering and fabrication capabilities, providing purpose-built hardware to support the commissioning, operation, maintenance and optimisation of data centre cooling infrastructure.

From stainless steel manifolds and pipework assemblies to filtration and fluid-management equipment, DCCS can engineer, fabricate, test and deliver hardware around the requirements of the application.

Hardware Built Around the Application

Not every data centre cooling requirement can be solved with an off-the-shelf component. Commissioning requirements, restricted plant space, existinginfrastructure, fluid-management challenges and site-specific operating conditions can all create the need for bespoke hardware.

DCCS provide engineering and fabrication support for equipment associated with Primary, Facility and Technical Cooling Loops, Direct-to-Chip cooling infrastructure and wider hydronic systems.

The focus is not on designing the complete cooling system.

It is on providing the specialist ancillary hardware required to make cooling infrastructure easier to commission, maintain, protect and optimise.

Data Centre Cooling Hardware

Manifolds & Distribution Assemblies

Bespoke manifolds can be designed and fabricated for applications including fluid distribution, flushing, filling, isolation and temporary commissioning arrangements.

Depending on the application, assemblies can incorporate:

  • Stainless steel pipework
  • Isolation valves
  • Drain and fill points
  • Instrumentation connections
  • Sampling points
  • Flexible connection points
  • Flow distribution branches
  • Connection interfaces for temporary equipment

Assemblies can be fabricated and tested before delivery to site, reducing the amount of work required during installation or critical maintenance periods.

Side-Stream Filtration Systems

Contamination and suspended solids within closed cooling loopscan contribute to reduced heat transfer, restrictions, componentwear and declining system performance. DCCS can engineer and fabricate side-stream filtration equipment for new and existing data centre cooling systems.

Solutions can be configured around the requirements of the installation and used to support:

  • Continuous contamination control
  • Removal of suspended solids
  • Corrosion-product removal
  • Fluid clean-up
  • System remediation
  • Long-term fluid management

DCCS can support the process from initial assessment through to fabrication, installation, commissioning and on going monitoring.

Flushing, Filling & Commissioning Hardware

Effective commissioning often requires equipment that can temporarily connect to cooling infrastructure without compromising the permanent installation. DCCS can provide bespoke hardware and assemblies to support:

  • System flushing
  • Sequential flushing
  • Fluid filling
  • Fluid transfer
  • Chemical conditioning
  • System cleaning
  • Fluid replacement
  • Remediation works
  • Temporary filtration

Hardware can be developed around the specific flow, connectionand operational requirements of the project.

Bespoke Pipework & Fabricated Assemblies

Where standard components do not suit the installation, the DCCS engineering and fabrication team can produce bespoke pipework and associated assemblies for cooling and fluid-management applications.

Capabilities include stainless steel fabrication and specialist manifold construction, with equipment built and tested before deployment.

This can be particularly valuable where space, access, connection arrangements or project timescales demand a purpose-built solution.

From Design to Deployment

DCCS provide an integrated approach to specialist cooling hardware.

Engineering

The requirement is assessed around the cooling application, fluid, operating conditions, connection requirements and intended use.

Fabrication

Equipment is manufactured by the in-house fabrication team using materials appropriate to the application.

Testing

Fabricated assemblies can be inspected and tested before leaving the facility.

Installation & Commissioning

Where required, DCCS project engineers can install, commission and operate the equipment as part of the wider cooling or fluid-management project. This means the team responsible for understanding the cooling requirement can remain involved through fabrication and deployment.

Built for Critical Cooling Environments

Data centres place particular demands on cooling hardware. Reliability, cleanliness, material compatibility, accessibility and speed of deployment can all be critical — particularly when work is being completed within operational facilities.

DCCS combine fabrication capability with specialist knowledge of thermal fluids, fluid chemistry and hydronic cooling systems,allowing hardware requirements to be considered in the context ofthe fluid and cooling application in which the equipment will operate.

Hardware + Fluids + Services

The key advantage of DCCS's hardware capability is that it does not operate in isolation. Bespoke equipment can form part of a wider solution incorporating:

Advanced Thermal Fluids

Castrol ON cooling fluids for Primary / Facility Cooling, Direct-to-Chip and Immersion Cooling.

Cooling System Services

Commissioning, fluid monitoring, optimisation, filtration, remediation and ongoing fluid management.

Bespoke Hardware

Purpose-built equipment to support fluid handling, commissioning,filtration and cooling-system operation. This combination enables DCCS to address the fluid, the supporting hardware and its ongoing management together.

In-House Engineering & Fabrication

DCCS have access to a multidisciplinary engineering and fabrication capability experienced in supporting critical cooling and heating applications. From a bespoke manifold required for a commissioning project to purpose-built filtration and fluid-management equipment, the objective is the same:

Engineer the right equipment for the requirement. Fabricate it properly. Test it before deployment.

For projects where time is critical, in-house capability also gives DCCS greater control over manufacture, testing and delivery.

Talk to Our Engineering Team

Need specialist hardware for a data centre cooling,commissioning or fluid-management project?

Talk to DC Cooling Solutions about bespoke manifolds, filtration equipment, pipework assemblies and purpose-built cooling hardware.

UK: 0800 888 6848

Get in touch

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